Scarfing plywood is easily accomplished using a belt-sander or a sharp
hand plane. An electric plane, or sandpaper wrapped around a piece of 2x4 may also
be used.
Getting the angles (proper beveling) to match
is very easy, stack all four sideboard pieces on top of each other with a
scrap piece on top. By doing them all at the same time, they will all have
the same angle. Each piece is offset from the one below by 2". The
formula for scarfing is 8 to 1. If the material is 1" thick, the
scarf would be 8" long. Using this formula will result in a joint as
strong as the rest of the material.
I
tack them to my work table, a solid core door, with brads so they will stay
flat. Then I use a random orbit sander with 60 grit sand paper and grind
them down. One of the biggest mistakes people make is when gluing up the
joints they apply too much pressure which can squeeze all of the glue out
resulting in a weak joint. When I glue up, I
put wax paper on the work table, put the first piece
down add glue and put the top piece in place, more wax paper and then put a
2 or 3" wide piece of scrap plywood over the joint and shoot it down
with a brad gun. Come back the next day and pull the brads and sand off the
excess glue. I've had good success doing this.
If you have any difficulty,
I'm always happy to help,
Uncle John
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